If you use forklifts as part of your operations, it is essential to take good care of your forklift truck battery. Batteries are a key component of forklifts, and a poorly maintained battery can cause disruptions to your business and increase your expenses in the long run. Conversely undertaking regular maintenance and treating your battery correctly can dramatically increase its lifespan.

At H&F Lift Trucks we have been providing high-quality forklift trucks and related services to businesses since 1976, so we have extensive experience in forklift maintenance. In this blog, we will share some hints and tips for taking care of your forklift truck battery to ensure its optimal performance and longevity.

Check the water level regularly

One of the most important aspects of maintaining your forklift truck battery is to check the water level in the battery regularly. The water level should always be above the plates, but not too high. If the water level is too low, the battery can get damaged, and it won’t hold a charge for very long. Make sure you top up the water level with distilled water and not tap water. Tap water has minerals that can harm the battery.

Charge the battery properly

Charging your forklift truck battery correctly is crucial to ensuring its longevity. Always follow the manufacturer’s instructions when charging the battery, and never overcharge it. Overcharging the battery can cause the electrolyte to boil, which can damage the battery. It’s also essential to charge the battery fully before using it. A partially charged battery will not provide optimal performance.

Keep the battery clean

Keeping your forklift truck battery clean is also essential to maintaining its performance. Make sure you clean the battery and the surrounding area regularly, paying particular attention to the top of the battery. A dirty battery can affect its performance and make it more difficult to identify any potential problems.

Avoid extreme temperatures

Try to avoid extremely hot or cold conditions as this can adversely affect your battery. If you know you need to operate in extreme conditions then ensure you buy a battery suited to this environment. When not in use, it’s important to store your forklift truck battery correctly. Always store it in a cool, dry place, away from direct sunlight and heat. Storing the battery in extreme temperatures can cause it to lose its charge and significantly reduce its lifespan.

Perform regular maintenance

Make sure you inspect the battery regularly for signs of damage, such as cracks, bulges, or leaks. You should also check the cables and plugs for any deterioration. If you notice any of these signs, it’s best to replace the battery. It’s also essential to perform regular load tests to ensure the battery is holding a charge correctly.

Observe health and safety guidelines

Batteries need handling with care as they contain acid, so it is important to wear protective clothing when undertaking maintenance of your battery. Remove all metal jewellery and do not let acid come into contact with your skin. Batteries can also be very heavy so make sure you follow manual handling instructions when moving batteries.

In conclusion, taking good care of your forklift truck battery is crucial to ensuring its optimal performance and longevity. By following the hints and tips outlined above, you can help extend the lifespan of your battery and avoid unnecessary expenses in the long run. H&F Lift Trucks is long-established in the forklift industry and we support businesses of all sizes. Contact us today to learn more about our services and how we can help you.